Njira yopangira mapepala a bamboo ndi zida

●Kupanga mapepala a nsungwi
Chiyambireni chitukuko chabwino cha mafakitale ndi kagwiritsidwe ntchito ka nsungwi, njira zambiri zatsopano, matekinoloje ndi zinthu zopangira nsungwi zatuluka motsatizana, zomwe zakweza kwambiri kagwiritsidwe ntchito ka nsungwi. Kutukuka kwaukadaulo waku China wopopera makina kwadutsa m'njira zakale ndipo kukusintha kukhala njira yopangira mafakitale ndi mafakitale. Njira zamakono zopangira nsungwi zamkati ndi zamakina, zamankhwala komanso zamakina. nsungwi zamkati China zambiri mankhwala, mlandu pafupifupi 70%; makina makina ndi zochepa, zosakwana 30%; kugwiritsa ntchito njira zamakina kupanga nsungwi zamkati ndizochepa pagawo loyesera, ndipo palibe lipoti lalikulu lamakampani.

Chemical katundu wa bamboo zipangizo (1)

1.Mechanical pulping njira
Njira yamakina pulping ndikugaya nsungwi kukhala ulusi ndi njira zamakina popanda kuwonjezera mankhwala. Iwo ali ubwino otsika kuipitsa, mkulu pulping mlingo ndi njira yosavuta. Pansi pa kuchulukirachulukira kowongolera kuipitsidwa ndi kusowa kwa zinthu zamkati zamatabwa mdziko muno, zida za nsungwi zamakina zimayamikiridwa pang'onopang'ono ndi anthu.
Ngakhale pulping yamakina imakhala ndi ubwino wothamanga kwambiri komanso kuipitsa kochepa, imagwiritsidwa ntchito kwambiri pamakampani opanga mapepala a coniferous monga spruce. Komabe, chifukwa cha kuchuluka kwa lignin, phulusa, ndi 1% NAOH kuchotsa mu mankhwala a nsungwi, zamkati zamkati zimakhala zosauka ndipo zimakhala zovuta kukwaniritsa zofunikira za pepala lamalonda. Ntchito zamafakitale ndizosowa ndipo nthawi zambiri zimakhala pagawo la kafukufuku wasayansi ndi kufufuza kwaukadaulo.
2.Chemical pulping njira
Njira yopangira mankhwala imagwiritsa ntchito nsungwi ngati zopangira ndipo imagwiritsa ntchito njira ya sulfate kapena njira ya sulfite kupanga nsungwi. Zopangira za nsungwi zimayesedwa, kutsukidwa, kuchotsedwa madzi m'thupi, kuphikidwa, kupangidwa, kusefa, kutsukidwa kofananira, kutsekeka kotsekeka, kutulutsa mpweya, kuyatsa ndi njira zina zopangira nsungwi. Njira yopangira mankhwala imatha kuteteza ulusi ndikuwongolera kuchuluka kwa pulping. Zamkati zomwe zapezedwa ndi zabwino, zaudongo ndi zofewa, zosavuta kutsuka, ndipo zimatha kugwiritsidwa ntchito kupanga mapepala apamwamba olembera ndi mapepala osindikizira.
Chifukwa cha kuchotsedwa kwa kuchuluka kwa lignin, phulusa ndi zowonjezera zosiyanasiyana pakupanga njira yamankhwala, kutulutsa kwa nsungwi kumakhala kochepa, nthawi zambiri 45% ~ 55%.
3.Chemical Mechanical Pulping
Chemical Mechanical Pulping ndi njira yopukutira yomwe imagwiritsa ntchito nsungwi ngati zopangira ndipo imaphatikiza mikhalidwe ina ya kukoka kwamankhwala ndi kukoka kwamakina. Chemical Mechanical Pulping imaphatikizapo njira ya theka-mankhwala, njira yamakina amankhwala ndi njira yamankhwala a thermomechanical.
Kwa nsungwi pulping ndi kupanga mapepala, kuchuluka kwa pulping kwamankhwala kumakanika kumakwera kuposa kutulutsa kwamankhwala, komwe kumatha kufika 72% ~ 75%; ubwino wa zamkati zopezedwa ndi mankhwala mechanical pulping ndi apamwamba kwambiri kuposa mawotchi pulping, amene angathe kukwaniritsa zofunika zonse za katundu pepala kupanga. Panthawi imodzimodziyo, mtengo wa kuchira kwa alkali ndi kuchiza kwa zimbudzi umakhalanso pakati pa pulping ya mankhwala ndi pulping mechanical.

Chemical katundu wa bamboo zipangizo (1)

▲Bamboo Pulping Production Line

●Zida Zopangira Mapepala a Bamboo Pulp
Zida zomwe zimapangidwira gawo la mzere wopanga mapepala a bamboo zamkati ndizofanana ndi zomwe zimapangira matabwa. Kusiyana kwakukulu kwa zida zopangira mapepala za nsungwi zagona m'magawo okonzekera monga kudula, kuchapa ndi kuphika.
Popeza nsungwi ili ndi dzenje, zida zodulira ndi zosiyana ndi zamatabwa. Zida zomwe zimagwiritsidwa ntchito nthawi zambiri zocheka nsungwi (zophulika) zimaphatikizapo chodulira nsungwi, chodulira nsungwi ndi drum chipper. Zodulira nsungwi zodzigudubuza ndi zodulira nsungwi zimagwira ntchito bwino kwambiri, koma mtundu wa tchipisi tansungwi (mawonekedwe a nsungwi) siwofanana ndi opangira ng'oma. Ogwiritsa ntchito amatha kusankha zida zoyenera zocheka (zowotcha) malinga ndi cholinga cha nsungwi zamkati ndi mtengo wopangira. Kwa zomera zazing'ono ndi zazing'ono za nsungwi zamkati (zotulutsa <100,000 t/a), zida zodula nsungwi zapakhomo ndizokwanira kukwaniritsa zosowa zopanga; kwa zomera zazikulu za nsungwi zamkati (zotulutsa ≥100,000 t/a), zida zapamwamba zapadziko lonse lapansi zodula (zowotcha) zitha kusankhidwa.
Zida zotsuka za bamboo chip zimagwiritsidwa ntchito pochotsa zonyansa, ndipo zinthu zambiri zokhala ndi zovomerezeka zanenedwa ku China. Nthawi zambiri, ma washers a vacuum pulp washers, ma washers apulp pulp ndi ma washer a lamba zamkati amagwiritsidwa ntchito. Mabizinesi apakatikati ndi akulu amatha kugwiritsa ntchito makina ochapira osindikizira amitundu iwiri kapena makina ochapira amphamvu ochotsa madzi.
Zida zophikira za bamboo chip zimagwiritsidwa ntchito pofewetsa nsungwi komanso kupatukana ndi mankhwala. Mabizinesi ang'onoang'ono ndi apakatikati amagwiritsa ntchito miphika yophikira yoyima kapena machubu opitilira kuphika. Mabizinesi akulu amatha kugwiritsa ntchito ma cookers opitilira a Camille okhala ndi kutsuka kosamba kuti apititse patsogolo kupanga bwino, ndipo zokolola zazakudya zidzakweranso moyenerera, koma zimawonjezera mtengo wandalama kamodzi.
1.Bamboo pulp papermaking ali ndi kuthekera kwakukulu
Kutengera kafukufuku wa zida za nsungwi za ku China komanso kuwunika kwa nsungwi yomwe ikuyenera kupanga mapepala, kupanga mwamphamvu makampani opanga nsungwi sikungochepetsa vuto la zopangira matabwa zolimba mumakampani aku China, komanso kukhala njira yabwino yosinthira. kapangidwe ka mafakitale opanga mapepala ndikuchepetsa kudalira tchipisi tamatabwa zochokera kunja. Akatswiri ena apenda kuti mtengo wamtengo wa nsungwi pamtengo uliwonse ndi pafupifupi 30% wotsika kuposa wa paini, spruce, bulugamu, ndi zina zotero, ndipo mtundu wa zamkati wa nsungwi ndi wofanana ndi zamkati zamatabwa.
Kuphatikizidwa kwa 2.Forest-paper ndi njira yofunikira yachitukuko
Chifukwa cha kukula mofulumira ndi regenerative ubwino wa nsungwi, kulimbikitsa kulima mofulumira kukula nsungwi wapadera nkhalango ndi kukhazikitsa nsungwi zamkati kupanga maziko kuti integrates nkhalango ndi pepala adzakhala malangizo kwa chitukuko zisathe za zamkati China ndi papermaking makampani, kuchepetsa kudalira tchipisi tamatabwa ndi zamkati, komanso kupanga mafakitale adziko lonse.
3. Cluster bamboo pulping ali ndi kuthekera kwakukulu kwachitukuko
M'makampani opanga nsungwi apano, zopitilira 90% zazinthu zopangidwa ndi nsungwi za moso (Phoebe nanmu), zomwe zimagwiritsidwa ntchito makamaka popanga zinthu zapakhomo ndi zida zamapangidwe. Kupanga mapepala a Bamboo kumagwiritsanso ntchito nsungwi ya moso (Phoebe nanmu) ndi nsungwi za cycad ngati zida zopangira, zomwe zimapanga mpikisano wazinthu zopangira ndipo sizithandizira chitukuko chokhazikika chamakampaniwo. Pamaziko a mitundu ya nsungwi yomwe ilipo, makampani opanga mapepala a nsungwi akuyenera kupanga mwamphamvu mitundu yosiyanasiyana ya nsungwi kuti agwiritse ntchito, agwiritse ntchito mokwanira nsungwi zotsika mtengo za cycad, nsungwi zazikulu, nsungwi zaphoenix, dendrocalamus latiflorus ndi nsungwi zina zomangirira zokoka ndi kupanga mapepala, ndikuwongolera mpikisano wamsika.

Mankhwala a nsungwi (2)

▲Nsungwi zophatikizika zitha kugwiritsidwa ntchito ngati zinthu zofunika kwambiri zamkati


Nthawi yotumiza: Sep-04-2024